Wheel Speed Sensor Problem
I recently changed my rear axle bearing and seal on my 2004.
Some comments about that are here:
2004 T1N Rear Axle Bearing and Seal DIY Change
https://sprinter-source.com/forums/showthread.php?t=28817
The wheel speed sensor is supposed to be removed from the holder. After too many New York State winters my sensor was siezed solid. I tried many things to get it to break free before giving up and cutting the signal cable. One thing that I tried was wedging a screwdriver between the sensor and tone ring for leverage. I didn't realize at the time that I was distorting the tone ring and causing it to have areas which were farther away from the sensor. Cutting the wire may be my go to move rather than trying to remove a good sensor for future work.
After changing the bearing/seal and test driving the dash lit up with ASR, ESP, and ABS lights. I figured I had damaged the sensor. Upon further investigation I found the tone ring problem. I was able to form the tone ring back to a fairly consistent 15 thousandths spacing. After reseting the computers all operation returned to normal.
This experience helped to give me an idea of how codes can be helpful, but also misleading. I know for a fact that the tone ring spacing was the problem. When I went in to check for codes with my DAD I found many DTC's Diagnostic Trouble Codes in various modules.Some I couldn't find in the Ord book.
The Raw Data
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ABS/ASR Module
ERROR
ABS/ASR
ASR
117 500 00 00
abs2_feh.dxt
Diagnosis Recogn
4/1
mesp2.dxt
ERRORS
C1154
C163E
C1477 Left rear whl speed
Actual Errors
C1154
C163E
The ABS/ASR module knew that there was a left rear wheel problem. The above codes didn't show in the Ord book that I could find.
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ESM (Shifter SLA) Module
P1861 left rear wheel rpm signal via CAN implausible
P1860 Right rear wheel rpm signal via CAN implausible
P1926 CAN Comm. with other control units installed is not possible
P1925 The braking torque value sent from ESP via CAN is implausible
P1927 The braking signal sent from ESP via CAN is implausible
At first on the test drive I didn't go very fast. As I slowed for the first stop sign I felt a clunk. The next stop the same. I was worried that it was differential related, then I realized that it felt like the ASR or ESP kicking in. There were no dash lights until I got my speed up around maybe 25 mph. Then I got the ASR, ESP, and ABS trouble dash lights. From then on there was no clunk at stop signs. When the modules detect a wheel speed or safety system problem the ASR, ESP, and ABS safety systems are disabled to prevent the systems from destroying the drive train.
Depending upon why those lights are on, you can drive the vehicle, but you will not have the benefit of the safety systems. One caution is that you must be certain to check that your brake lights are still working.
Some guesses for the above codes.
The left rear wheel speed signal getting intermittent caused all the various modules to know that something was wrong,
but they couldn't know that it was specifically the left rear wheel. They could only report that there was a problem via or related to CAN information.
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EGS (Transmission TCM)
P2401 Left rear wheel speed signal not plausible
The transmission module knew that the left rear wheel was the problem.
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So the one problem with one wheel speed sensor caused all those codes. The signal being bad triggered CAN codes and information related problems in multiple modules.The dash warning lights remained until I went in to all the related modules (CAB - antilock brakes, SLA - ESM - shift lever module, TCM - tramission control module, ESP - electronic stability program) and cleared the codes. If you ever have the ASR, ESP, ABS dash warning lights remember to check
ALL the safety system related modules for DTC's. The dash lights remained until I cleared DTC's on all the affected modules. I think, I'm not certain, that I needed to clear one of the modules with the engine running. That seemed to be when all the lights went out. I don't remember specifically which module at the time.
To me this shows the importance of recording all the codes and then reseting to see what returns so that you might narrow down the problem. That said, in this case if you did clear the codes and try again the problem would likely trigger the same codes in the modules.
Sorry I can't offer more. vic
Edit.
The multiple codes issue got me to develop a chart.
Module/DTC Record Chart
https://sprinter-source.com/forums/showthread.php?t=29362