Should I just flush the brakes?

lister2

Member
I was installing the rear wheel brake line and I stripped this banjo bolt. does anyone know the part number for the bolt that inserts into the rear pump that connects the rear wheel brake lines?1000004919.jpg
 
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Nautamaran

2004 140” HRC 2500 (Crewed)
I was installing the rear wheel brake line and I stripped this banjo bolt. does anyone know the part number for the bolt that inserts into the rear pump that connects the rear wheel brake lines?View attachment 387516
Is it #11 here:
1762230412496.png

11: fitting (not serviced) …with no part number provided. Which would suggest you’re hitting a wrecker for a used one?
 

Cheyenne

UK 2004 T1N 313CDi
The thread on the banjo bolt in your photo looks good so are you sure you didn't strip the thread in the master cylinder?
 

lister2

Member
I went to pick the bolts from a junkyard but I only got a few of them... should have picked up the whole valve. Its replaced but I still have to solve a leak there before I can bleed the brakes.
 

lister2

Member
After replacing all the brake lines and scavenging the brake proportioning valve, which was so rusted that it was falling apart, I started to flush the brakes.

It was so slow I removed the master cylinder for a 2nd bench bleed and found that the push rod in the brake booster had fallen out. I ended up trying to superglue it back in place but from the looks of it, maybe it was missing a plastic guard? Or I broke it pumping the brakes non-stop.

After the bleed my brakes work at least but the pedal is now permanently soft. I think the next step besides maybe rolling it off a cliff would be to replace the brake booster and the master cylinder. I just am not certain the MC is bad but I think I should replace both if I have to get the booster. It would probably cost nearly $400 altogether if I get the OEM part.
 
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Midwestdrifter

Engineer In Residence
The ABS module, if allowed to run dry, tends to hold a bit of air. A scanner bleed (ABS pump driven), or a pressure bleed from the reservoir, is often required to get a firm pedal.

Same goes for the master cylinder. You can perform a "bench bleed" but a pressure bleed may be enough though.
 

lister2

Member
Yeah I neglected the house slam on the brakes method to bleed the ABS .
The ABS module, if allowed to run dry, tends to hold a bit of air. A scanner bleed (ABS pump driven), or a pressure bleed from the reservoir, is often required to get a firm pedal.

Same goes for the master cylinder. You can perform a "bench bleed" but a pressure bleed may be enough though.
 

az7000'

2007 Navion on a 2006 3500 chassis
Can you gravity bleed the sprinter to exchange the fluid??

I just did the 87 samurai but no abs!
 

Kajtek1

1922 Ford T. No OBD
Can you gravity bleed the sprinter to exchange the fluid??

I just did the 87 samurai but no abs!
Don't think it will work.
Suppose in UK you can buy pressure kit, but I build mine from junk yard parts for about $3.
Brake reservoir cap from old BMW fits MB reservoir, when it has hole in the center.
I fit a small hose in it and on other end I installed tire valve cap.
I used 1 from old VW windshield washer, but "Fix a Flat" cans have such caps as well.
This way after sucking old fluid from reservoir, I topped it off with new one and using the attachment and I used spare tire with 30 psi in it, to put pressure into brake reservoir. Works like a charm and is not taking much garage space.
You only have to monitor the fluid level to not push the air via system.
 
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az7000'

2007 Navion on a 2006 3500 chassis
Gravity bleed works for everything but air stuck in MC or abs block.
Sounds good, if I dont screw up and introduce air I should be all good!

thanks!

I’d create something like above but just swapping to new fluid (good or bad idea??) so willing to let gravity do the work.
 

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