Replacing Rear Air Vent Flap

Miltonman

Member
How about devising a foam “filter” on the inside of the vent?
Or outside for that matter, whatever is easier to access and make a piece of foam stay in place.
Maybe a simple zip tie going through.
It won’t stop all the dust but should greatly reduce the amount, and the vent will still be able to do its job.
I think this is a good idea for general use but may get clogged very quickly if you’re doing big days/weeks on corrugated, dust & dirt roads. I was shocked how much dust is drawn into the corners, I think the corrugations force the flappers open more than they should. 🤷‍♂️
 

voortdvm

New member
Circling back, here...I did the delete of these silly flappers and applied a nice patch of Gorilla tape. There was a lot of dust up in there, for sure. So far I can report significant improvement in terms of dust and diesel fume infiltration, with no adverse effects on door closure or my eardrums. This mod was a winner. Thanks to all for the tips!
 

Eric B

Well-known member
Not sure covering the rear flaps up completely is a good idea in the long run ... there's a reason they are there in all cars ...

Excerpt from the 1965 Chrysler patent:

Perhaps most importantly, it reduces the back pressure against which the heater blower has to work, thereby appreciably improving heater performance and efficiency. Also, in vehicles of the hardtop type, it precludes the understrained upper edges of the windows from being pushed outwardly away from their seating surfaces by excess interior pressure, thereby precluding the noise and promiscuous air flow that would attend such outward movement of the window upper edges. The selective outflow of exhauster air also has the effect of continuously purging the passenger compartment of smoky or otherwise contaminated air.


If you really want to do something:
Fill the void with an open cell foam (something as coarse as the foam inserts to keep leaves out of rain gutters for example),
or adapt a paper / HVAC pleated filter with a custom 3d printed frame adapter - that might be a thing ...

you do you
 
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