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Old 03-12-2017, 10:32 PM   #10
GA Westy
Join Date: Jun 2013
Location: Woodstock, GA - USA
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Default Re: Mod Ideas: Replacement Acrylic Panes

Acrylic replacements can be made. Very time consuming. You need to use the old window as the mold. Then thermoform over it. Then mark where the inner pane will go into before you take lots of time carefully removing the outer pane.

You also need to cut the groove for the hinge. Thats actually the easiest part of the whole thing.

Once the mating surfaces are smooth, all you need to adhere is some chloroform.

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